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Lean Accounting
1 day (workshop) / Full
Implementation depends on size of your company
How many times do we hear that traditional accounting systems
are anti-lean and contribute to the lack of sustainment of the transformation?
This is due to the incompatibility of the traditional batch and queue philosophy
underlying standard cost accounting and lean. Inevitably, companies along the
lean journey find that the emphasis in traditional standard costing on labor
efficiency and utilization promotes non-lean behavior - building high
inventories, large batches, building ahead, and over-production.
Lean accounting is a series of methods and techniques that provide accounting,
control and measurement within companies embracing lean, world class or agile
manufacturing principles. Underlying the methods of lean accounting are profound
changes from the traditional approach to accounting, control, and measurement.
These profound changes reflect the same ideas and practical approaches used to
implement lean thinking. Under the heading of Lean Accounting are a number of
the techniques that, when used in combination, totally change the way a
manufacturer approaches the control of the company.
An organization that is seriously committed to the implementation of lean or
world class manufacturing methods must also make radical changes to its
measurement and control systems. A new company vision for lean accounting must
be constructed that includes accounting personnel who are agents of change and
improvement within the organization. Financial and cost accounting methods are
stripped of their inherent waste, bureaucracy, and complexity. A new view of the
organization is created that is thoroughly focused on the company's business
processes and include accounting functions and systems that are totally
integrated within the organization's operations. Accounting personnel are then
performing largely value-added tasks in place of the routine drudge bookkeeping
that was their lot in traditional organizations.
Course
Description:
Lean Accounting supports the transformation
to a Lean Enterprise. This workshop is intended to lead participants to
understand why traditional accounting is a problem, the significance of the
problem, and what they can do to change their systems to promote the goals of
lean. Every person in a company that has undertaken lean manufacturing
initiatives needs to understand Lean Accounting Performance Measures.
Decision makers need to understand what information Lean Measures give them and
how to use it. Accountants need to know what information to gather and how to
integrate it into their financial and overall reporting. Production managers
need to know what to measure and report. Floor personnel need to know what
parameters are being used to measure their performance.
Learning Objectives:
By the end of this course participants will learn how to:
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Recognize the problems in their own accounting systems;
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Create an implementation plan for lean accounting in their
companies;
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Take the first steps in the lean accounting maturity path
including
Implementing cell-level performance measures;
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Replace standard costing with value costing methods;
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Target operations transactions and financial performance
measures for elimination;
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Establish a financial framework for cost management by
value stream ;
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Measure the direct cost of the process, not just the
people or the full allocated cost;
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Measure outputs, not inputs; and
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Shift from historical-based, lagging indicators to
leading, predictive indicators.
Who Should
Attend:
Value Stream
Managers, Plant or Operation Managers, Administrative Staff, Engineers,
Supervisors, and Shop Floor Employees
Prerequisites:
The Lean Performance
Metrics course and this Lean Accounting workshop are designed to each stand
alone, but at the same time, provide high value to those who attend both. Those
that take both will gain a high-level overview with an interactive discussion of
the problems & solutions in the Lean Metrics course and attendees will receive
practical, in-depth, hands-on practice in applying the Lean Accounting Tools.
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