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Inventory Management
1 day (workshop) / Implementation time varies
Companies today
must be fast and nimble enough to react quickly to changes in customer demand
and do it with little inventory. Gone are the days when manufacturers could
stockpile large quantities of raw materials, load-up the shop floor with
work-in-process, and pack warehouses with finished goods. The old ways are
fading fast. They cost too much, require too much working capital, and
contribute to erratic and longer lead times.
This means that
better inventory management lies in the rigorous application of good sense
across corporate disciplines.
In a survey conducted by APICS Magazine, it was noted that 82% of
senior executives who responded said that excessive inventory levels were a
major concern for them. Some saw inventory as just a vehicle that absorbs
massive amounts of cash while others understood that high inventories were also
an indication of other serious problems.
Also, the monies unnecessarily tied-up in inventory could be better spent
elsewhere such as: new product development, expanded marketing and sales,
modernization, reengineering, expansion, acquisitions, debt reduction among
others. Even though inventories are under constant analysis and manipulation,
permanent inventory reduction opportunities go largely untapped as evidenced by
the fact that most manufacturers consistently carry too much inventory. However,
well-intentioned efforts to reduce inventory, more often than not, get only
temporary results. Without effective business process changes, the organization
can easily slip back to old ways with inventories (and costs) climbing up
again.
Course Description:
In this course we will address all of these
issues and concerns mentioned above.
Participants will walk away with a clear understanding of what the issues are
and the tools needed to deal with them. We will discuss management of inventory
accuracy, management planning, and materials requirement planning. In this
training, participants will learn such topics as: Replenishment Methods,
Inventory measurement, Inventory Transaction Mapping, and Counting
Inventory. Training will focus on the importance of maintaining an
accurate inventory to minimize the investment in inventory while maximizing
customer satisfaction.
Learning
Objectives:
Upon the completion of this workshop participants will
have an understanding of the:
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Reasons
inventory exists;
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Causes of
inventory inaccuracies;
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Methods to
evaluate and verify the accuracy of an inventory control system;
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Differences between physical inventories and cycle counting;
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How to do cycle
counting; and
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Importance of
measuring inventory accurately.
Who Should
Attend:
Value Stream
Managers, Plant or Operation Managers, Administrative Staff, Supervisors, and
Shop Floor Employees
Prerequisites:
- Lean Conversion Overview
- Lean Cultural Transformation
- Value Stream Mapping
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